A flexible air separation process: 1. Design and steady-state optimizations

The flexible operation of energy-intensive processes, such as cryogenic air separation, has economic potential due to increasing fluctuations of the electricity markets. Multiproduct air separation processes with high ratios of liquid product are very promising for flexible operation due to storable products. We present a process design with an integrated liquefication cycle and liquid assist operation, that facilitates a high liquid product ratio and a flexible process operation. We use a mechanistic dynamic process model in steady-state process optimizations covering the wide operational range of the proposed process. The optimization results show that the power demand can be varied in a range from 3.5 to 28 MW without violating operational constraints by changing the nitrogen and oxygen production rates. Thus, the proposed process is a promising air separation candidate for flexible operation with respect to fluctuating electricity markets.     

Application of a micro-channel reactor for process intensification in high purity syngas production via H2O/CO2 co-splitting

A stainless steel micro-channel reactor was tailor-made to an in house-design for process intensification propose. The reactor was used for a two-step thermochemical cycles of H₂O and CO₂ co-splitting reaction, in the presence of La_0.3Sr_0.7Co_0.7Fe_0.3O₃ (LSCF). LSCF was coated inside the reactor using wash-coat technique. Oxygen storage capacity of LSCF was determined at 4465 μmol/g, using H₂-TPR technique. H₂O-TPSR and CO₂-TPSR results suggested that a formation of surface hydroxyl group was the cause of H₂O splitting favorable behavior of LSCF. Optimal operating reduction/oxidation temperature was found at 700 °C, giving 2266 μmol/g of H₂, 705 μmol/g of CO, and 67% of solid conversion, when the H₂O and CO₂ ratio was 1 to 1, and WSHV was 186,000 mL/g.h. Activation energy of H₂O spitting and CO₂ splitting was estimated at 87.33 kJ/mol, and 102.85 kJ/mol The pre-exponential factor of H2O splitting and CO2 splitting was 595.24 s^?1 and 698.79 s^?1, respectively.     

Benchmark experiment of large-angle scattering reaction cross section of iron at 14 MeV using two shadow bars – Comparison of experimental results with ENDF/B-VIII –

ABSTRACT

It is important to perform neutron transport simulations with accurate nuclear data in the neutronics design of a fusion reactor. However, absolute values of large-angle scattering cross sections vary among nuclear data libraries even for well-examined nuclide of iron. Benchmark experiments focusing on large-angle scattering cross sections were thus performed to confirm the correctness of nuclear data libraries. The series benchmark experiments were performed at a DT neutron source facility, OKTAVIAN of Osaka University, Japan, by the unique experimental system established by the authors’ group, which can extract only the contribution of large-angle scattering reactions. This system consists of two shadow bars, target plate (iron), and neutron detector (niobium). Two types of shadow bars were used and four irradiations were conducted for one experiment, so that contribution of room-return neutrons was effectively removed and only large-angle scattering neutrons were extracted from the measured four Nb reaction rates. The obtained experimental results were compared with calculations for five nuclear data libraries including JENDL-4.0, JEFF.-3.3, FENDL-3.1, ENDF/B- VII, and recently released ENDF/B-VIII. It was found from the comparison that ENDF/B-VIII showed the best result, though ENDF/B-VII showed overestimation and others are in large underestimation at 14 MeV.     

Determining robust reaction kinetics from limited data

Accurate chemical kinetics are essential for reactor design and operation. However, despite recent advances in “big data” approaches, availability of kinetic data is often limited in industrial practice. Herein, we present a comparative proof-of-concept study for kinetic parameter estimation from limited data. Cross-validation (CV) is implemented to nonlinear least-squares (LS) fitting and evaluated against Markov chain Monte Carlo (MCMC) and genetic algorithm (GA) routines using synthetic data generated from a simple model reaction. As expected, conventional LS is fastest but least accurate in predicting true kinetics. MCMC and GA are effective for larger data sets but tend to overfit to noise for limited data. LS-CV strongly outperforms these methods at much reduced computational cost, especially for significant noise. Our findings suggest that implementation of CV with conventional regression provides an efficient approach to kinetic parameter estimation with high accuracy, robustness against noise, and only minimal increase in complexity.     

The effect of non-uniform temperature on the sorption-enhanced steam methane reforming in a tubular fixed-bed reactor

The effect of non-uniform temperature on the sorption-enhanced steam methane reforming (SE-SMR) in a tubular fixed-bed reactor with a constant wall temperature of 600 °C is investigated numerically by an experimentally verified unsteady two-dimensional model. The reactor uses Ni/Al₂O₃ as the reforming catalyst and CaO as the sorbent. The reaction of SMR is enhanced by removing the CO₂ through the reaction of CaO + CO₂ → CaCO₃ based on the Le Chatelier's principle. A non-uniform temperature distribution instead of a uniform temperature in the reactor appears due to the rapid endothermic reaction of SMR followed by an exothermic reaction of CO₂ sorption. For a small weight hourly space velocity (WHSV) of 0.67 h^?1 before the CO₂ breakthrough, both a low and a high temperature regions exist simultaneously in the catalyst/sorbent bed, and their sizes are enlarged and the temperature distribution is more non-uniform for a larger tube diameter (D). Both the CH₄ conversion and the H₂ molar fraction are slightly increased with the increase of D. Based on the parameters adopted in this work, the CH₄ conversion, the H₂ and CO molar fractions at D = 60 mm are 84.6%, 94.4%, and 0.63%, respectively. After CO₂ breakthrough, the reaction of SMR dominates, and the reactor performance is remarkably reduced due to low reactor temperature.For a higher value of WHSV (4.03 h^?1) before CO₂ breakthrough, both the reaction times for SMR and CO₂ sorption become much shorter. The size of low temperature region becomes larger, and the high temperature region inside the catalyst/sorbent bed doesn't exist for D ≥ 30 mm. The maximum temperature difference inside the catalyst/sorbent bed is greater than 67 °C. Both the CH₄ conversion and H₂ molar fraction are slightly decreased with the increase of D. However, this phenomenon is qualitatively opposite to that for small WHSV of 0.67 h^?1. The CH₄ conversion and H₂ molar fraction at D = 60 mm are 52.6% and 78.7%, respectively, which are much lower than those for WHSV = 0.67 h^?1.     

Process Intensification of Living Cationic Polymerization of Isobutylene by a Flow Reaction System

Increasing the reaction temperature of the living cationic polymerization of isobutylene is crucial for industrial production due to the cost of refrigeration. The reaction temperature increase was achieved with an accelerated reaction rate using a flow reaction system. The polymerization conditions, including the flow reactor design, were based on the results of kinetic studies. Utilizing a milli‐scale flow reactor, polyisobutylene, which has a narrow molecular weight distribution, was obtained within a considerably short residence time at a high temperature. Furthermore, it was confirmed that the value of M_w/M_n correlates with the product of the Reynolds number and the angle of collision.     

1 GWt PB-FHR负荷跟踪运行特性分析

为研究熔盐堆系统在商业应用中的价值，分析其是否满足电网负荷的变化需求和安全运行的能力，本文以1 GWt球床式氟盐冷却高温堆（PB-FHR）为研究对象，仿真计算其在负荷跟踪模式下的瞬态行为和运行特性。以RELAP5/MOD4.0程序为研究工具，并植入相关的熔盐物性与计算关系式，建立氟盐冷却高温堆的热工水力系统与功率控制系统的仿真模型，对典型负荷工况参数变化情况下控制系统的响应特性进行仿真分析。结果表明：该氟盐冷却高温堆系统在设计的控制逻辑的调控下，展示出良好的负荷跟踪运行能力，堆芯功率能迅速响应负荷变化，功率超调和温度超调小，反应堆的运行参数始终处于合理的运行范围内。     

Research and development on membrane IS process for hydrogen production using solar heat

Thermochemical hydrogen production has attracted considerable interest as a clean energy solution to address the challenges of climate change and environmental sustainability. The thermochemical water-splitting iodine-sulfur (IS) process uses heat from nuclear or solar power and thus is a promising next-generation thermochemical hydrogen production method that is independent of fossil fuels and can provide energy security. This paper presents the current state of research and development (R&D) of the IS process based on membrane techniques using solar energy at a medium temperature of 600 °C. Membrane design strategies have the most potential for making the IS process using solar energy highly efficient and economical and are illustrated here in detail. Three aspects of membrane design proposed herein for the IS process have led to a considerable improvement of the total thermal efficiency of the process: membrane reactors, membranes, and reaction catalysts. Experimental studies in the applications of these membrane design techniques to the Bunsen reaction, sulfuric acid decomposition, and hydrogen iodide decomposition are discussed.     

Quaternäre Metall/Metalloxid‐Katalysatoren als Wandkatalysatoren in Mikroreaktoren für Power‐to‐Gas‐Applikationen mittels kombinatorischer Hochdurchsatzmethoden

Catalysts of quaternary composition have been prepared and tested for the Sabatier process. For catalyst syntheses the following techniques have been used: sol‐gel methods, wet impregnation and incipient wetness impregnation. The Sabatier reaction was carried out at temperatures between 520 K and 670 K, pressures of 15 bar and 30 bar using a mixture H₂:CO₂ of 4:1. Activity screening of the microscale wall catalysts was performed by a custom‐built 10‐fold parallel gas‐flow microreactor setup in sequential operating mode. To analyze the gas phase compositions GC‐FID was used.